Project Overview
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The project involved the renovation of a flat roof at a private school in Wokingham. The existing three-layer torch-on system had deteriorated, leading to leaks and potential structural damage. The objective was to replace the old system with a more reliable and budget-friendly solution, ensuring the longevity of the roof and the safety of the school's occupants.
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Problem Identification

The primary issue was the failure of the existing three-layer torch-on system. This type of roofing, while effective when properly maintained, can suffer from wear and tear over time. In this case, the deterioration had reached a point where leaks were evident, posing a risk to the building's interior and the safety of students and staff.

Solution Implementation

The solution involved a multi-step process designed to address the immediate issue and provide a long-term fix that would be both durable and cost-effective.
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1. Stripping the Old Roofing System: The first step was to remove the failed three-layer torch-on system. This process included stripping away the old flat roofing material along with the underlying deck. This step was crucial to prepare the surface for the new installation.
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2. Installing the New Deck: An 18mm OSB (Oriented Strand Board) deck was chosen for its strength and affordability. The new deck provided a solid foundation for the new roofing system, ensuring stability and durability.
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3. Applying the Classic Bond Pro Flat Roofing System: The final step was the installation of the Classic Bond Pro flat roofing system. This EPDM (ethylene propylene diene terpolymer) roofing solution was selected for its durability, weather resistance, and cost-effectiveness. The Classic Bond Pro system provided a seamless and robust protective layer, ideal for the school's needs.
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Detailed Implementation
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Stripping the Old Roofing System

The removal of the old roofing system was carried out with precision, ensuring minimal disruption to the school's operations. The process involved safely disposing of the deteriorated materials and preparing the surface for the new deck installation.

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Installing the New Deck

The choice of an 18mm OSB deck was strategic, balancing cost with performance. OSB is known for its structural integrity and ease of installation, making it an ideal choice for this project. The new deck was securely fixed, providing a stable base for the new roofing system.

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Applying the Classic Bond Pro Flat Roofing System

The Classic Bond Pro system was applied to the new OSB deck, ensuring a tight seal and robust protection against the elements. This EPDM roofing solution is renowned for its longevity and resistance to weathering, making it a cost-effective choice that aligns with the school's budgetary constraints.

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Results and Evaluation
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The completion of this project resulted in a significant improvement in the roof's performance and durability. The new Classic Bond Pro system provides enhanced protection against leaks and weather damage, ensuring the safety and comfort of the school's occupants. The choice of materials and the efficient installation process helped keep costs down, aligning with the school's budgetary requirements.

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